All developmental work, welding of test plates, and mechanical testing of specimens were performed by bmt ftl, with all welding of test plates and testing of. Submerged arc welding saw is a common arc welding process. High speed narrow groove submerged arc welding for thin. Get sample welding procedure specification wps for saw smaw pdf file for free from. Preheat and interpass temperature the test plate shall be welded with the minimum. A discussion of the welding process and how welding parameters affect the chemistry ofcorrosion resistant overlays cro 1. It requires a continuously fed consumable electrode. The procedures included the single pass onesided welding osw onto flux copper backing fcb and one pass per side two sided welding no with backgouging.
This will ensure the flux manufacturer suggests that. Teaching of asme ix code to students of gtaw, gmawfcaw, smaw and saw welding processes. Welder one who performs manual or semiautomatic welding. This brochure contains useful tips and information for anyone. Gas metal arc welding gmaw, by definition, is an arc welding process which produces the coalescence of metals by heating them with an arc between a continuously fed filler metal electrode and the work. Asme boiler and pressure vessel code section ix also makes very good guidelines and limitations about welding positions in wps for the specific welding process. Writing a new wps supported by the original pqr that includes the saw. Understand the intended application for which the wps will be used 2.
Similar to mig welding, saw involves formation of an arc. Unless specifically required otherwise by the welding variables qw250, a qualification in any position qualifies the procedure for all positions. Highspeed tandem narrow groove ng submerged arc welding saw procedures were developed with improved flux copper backing fcb using advanced power supplies and. Welding of this steel with general structural steel obviously leads to a mixture of twoweld pool. It includes setting up and operating saw machine as per welding procedure specification wps. A blanket of granular fusible flux shields the arc. Pdf welding procedure specification wps asme boiler. Developed by the e o paton electric welding institute, kiev, during the second world war, saw s most famous application was on the t34 tank. The method is used when welding thick plate, where substan. Sample welding procedure specification wps for saw smaw by. Shielded metal arc welding smaw is an arc welding process in which coalescence of metals is produced by heat from an electric arc that is maintained between the tip of a consumable covered electrode and the surface of the base metal in the joint being welded.
Guidelines for witnessing welding procedure qualification testing the following is a guideline for witnessing and verifying qualification testing of welding procedure specifications wps according to the aashtoaws d1. Welding standards usually group the base metals into families that have similar chemistry and weldability. This includes gas tungsten arc welding gtaw, tig, gas metal arc welding gmaw, mig, shielded metal arc welding smaw, stick, flux core wire welding fcw, submerged arc welding. Ca killed, s shape control, fine grain, normalized. The method is suitable for butt welding and fillet welding of such applications as structural members in ships, manufacture of pressure vessels, bridge beams, massive water pipes, thin sheet shells and so on. Welding procedure specification lanl engineering standards. Welding procedure specification wps asme boiler and pressure vessel code, section ix sheet 1 of 3 base metals qw403. This involves settingup and preparing for operations, interpreting the right. For impact test application, there are some restrictions for welding in verticaluphill progression position. Submerged arc welding is most efficient if the joint can be filled with as few passes as possible. Pdf teaching of asme ix code to students of gtaw, gmaw. Base metal thickness aswelded with pwht base material cjp groove welds welded to cjp groove wcvn backing material pjp groove. Welding equipment that controls the wire feed and travel speed without.
The business of the lincoln electric company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Welding parameters listed in wps welding procedure specification such as wire size, welding current range, voltage range and welding speed range etc. Welding parameters welding parameters listed in wps welding procedure specification such as wire size, welding current range, voltage range and welding speed range etc. Take an example for gtaw process for other welding processes, we do the same thing, check each variable to know what happen on it. Other short, difficult to access or out of position welds. This wps shall be used in conjunction with the general. Welding procedure specifications wps presented by john lucas welding engineer uti corporation. Automatic flux cored arc welding or submerged arc welding. When plates of different thicknesses, but of the same steel grade are welded together, the thickest plate.
Hence welding should be carried out as per proven welding procedure specification. The heat affected zone is the immediate area surrounding the weld that is mechanically affected by. In uing oing expansion uoe pipes, which are widely used in linepipe applications, a seam weld exists at the plate butting position as a distinctive feature of. Qualification of saw consumables and procedures to abs rules. Welding procedure qualification of a36 steel plates using the gtaw and gmaw processes brecken deoilers. A document providing the required welding variables for a. All welding shall comply with the requirements specified in the welding procedure specification wps or welding technique sheet wts.
Saw p9201 consumables base material welding process root. The first patent on the submergedarc welding saw process was taken out in 1935 and covered an electric arc beneath a bed of granulated flux. Note that some positions, grades and thicknesses qualify others. Guidelines for witnessing welding procedure qualification. All developmental work, welding of test plates, and mechanical testing of specimens were performed. Production plate welding qualified production pipe welding qualified production box tube welding qualified weld type positions groove cjp. Process fundamentals in saw the welding heat source is an arc maintained between a consumable electrode and the workpiece the arc and molten metal are submerged in a blanket ofgranularfusible flux the electrode is continuously fed into the arc and additional flux is distributed in front as the weld head moves along the joint. These factors include, but are not limited to, the. Welder must qualify for the welding process, welding position, material grade, and material thickness.
The procedures included the single pass onesided welding osw onto. Manual welding with equipment that automatically controls one or more of the. Save this book to read sample welding procedure specification wps for saw smaw pdf ebook at our online library. Writing a new wps supported by the original pqr that includes the saw portion, by revising the wps. Usually, the higher the welding current range is, the bigger the mesh shall be in correspondence with and the vise versus. A welding procedure specification wps sets broad guidelines for the shop and. Active fluxes andor electrodes deoxidized with silicon and manganese are useful when making single pass welds on scaled or rusty steel plate. Wps qualified by mechanical testing pqr is documentation to prove that a weld can be made using the procedure and have acceptable mechanical properties how do you qualify a welding procedure. Welding technology welding is very essential in case of heavily loaded site connection, rigid connection and even in refurbishment job. For the submerged arc welding saw process the flux classification or flux trade.
Submerged arc welding can be employed for an extremely wide range of workpieces. Welding procedure specification wps yes prequalified. Submerged arc welding saw a process that welds with the heat produced by an electric arc between a bare metal electrode and the work. Any conventional welding methods can be used for welding these steels to any type of weldable steel. With disconnected ln8 or ln9 wire feeders, set the inch speed for the slow rate. Multipleelectrode submerged arc welding process with low. Welding procedure qualification of a36 steel plates using. Wps with different processes american welding society. Plate chemistry and processing parameters should be sourced from the mtc provided at the time of procurement. Welding procedure qualification of a36 steel plates using the. The necessary variables that must be met are in accordance with a set of standards.
For everyone involved in any phase of welding steel structuresengineers, detailers, fabricators, erectors, inspectors, etc. Asme groups the various base metals by p or s numbers. Welding technique refer to the wps for the precise variables to be used in welding a particular thickness and joint configuration, position and parameters, i. This unit covers welding of joints of fabricated metal products using the submerged arc welding saw machine. The arc is always covered under a blanket of flux, thus there is no chance of spatter of weld. Wps suitable for plate and pipe with outside diameters. The process uses shielding from an externally supplied gas to protect the molten weld pool. And gtaw 5mm, smaw 20mm, saw 25mmso in 1st wps i mentioned 2pass with gtaw 23pass with smaw and rest saw. Date authorized by date supporting pqrs cvn report base metals specification type or grade aws group no. If inch speed is too fast, the wire will tend to stick on starting. Submerged arc welding data sheet sample welding adviser. Qualification of submerged arc welding consumables and. Sample welding procedure specifications are available on our website.